how do you adjust the throttle on a honda gcv160how do you adjust the throttle on a honda gcv160

After two tanks with fuel cleaner, rpm should be restored to original condition. 6 0 obj <> endobj %%EOF Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. I appreciate your last response. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. . Is there a screw adjustment somewhere that I am missing? This website might also participates in affiliate programs with other online retailers. Or debris got dropped in oil fill when checking oil level. Much easier remembering when you do it the complete job non stop. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. 0000059034 00000 n It seems to me that there is a problem with the linkage or the governor is out of adjustment. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. These are some suggestions to prevent future carburetor problems. The main jet, main nozzle, or main nozzle air path could be clogged. 0000003345 00000 n 0000007776 00000 n With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. You will need to check for dirt and clean. If you get a minute, could you $.02 on my last post. %PDF-1.4 % Hold the linkage and governor crank and tighten the governor arm clamp bolt. Now you will have access to a rubber plug with a hole. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. Show more. . Your job is to figure out what is causing the mix to be off. An incorrect gas and air mix cause most carburetor problems. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. The bolts run through the carburetor and mount it to the motor housing. Good Golly Miss MollyThis thing already has a throttle control. 0 Taking the carburetor apart and cleaning it is time-consuming but not difficult. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. It may not display this or other websites correctly. Loosen and remove it. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. I loosened the gas cap and got full flow. If it still bogs down, have the engine looked at by an authorized dealer. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. 0000003389 00000 n Its been very good otherwise. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. Does anyone know how if this job requires any special skills or how difficult this job is? Move the choke/throttle/stop lever to CHOKE.. 0000092527 00000 n Fuel with higher ethanol or methanol content can cause problems with the mowers performance. If the carb is dirty, adjustments will be temporary. Tighten the nut on the governor arm. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. 0000018926 00000 n We recommend to always consult an expert before moving forward with any type of project or repair. First, remove the air filter. Thanks a lot. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N If not, check cable adjustments and tightness of carb on the engine. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. honda gx200 engine. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. startxref Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Use the recoil or electric starter. 0000041884 00000 n I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. The small hole on the end often gets plugged. 0000086969 00000 n I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Thanks. You must log in or register to reply here. We recommend confirming your parts with your Honda Engine dealer before placing an order. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . For FREE. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. 2022 LawnMowerForum.com. vacuum locking the fuel flow. 0000003653 00000 n There are two gasketsone where the bowl connects to the housing, and another one on the bolt. 0000036494 00000 n If it worked like the adjustable main jet on the Walbro it would be a success. 0000013375 00000 n The throttle butterfly in the carb is just a crack more then at idle. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. I don't know whatelse to try at this point. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. I have a self propelled mower powered by a Honda GCV160 engine. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. 0000003135 00000 n 0000003498 00000 n The mower takes less than 1 quart. 0000003454 00000 n I will check this again. Once the engine is warm, move the choke lever to the OFF position. Loosen this screw a little. If so, when cold, the choke plate should be closed, as per the picture. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Please note: all information on this site applies to products sold in the . 0000009852 00000 n Second, have your phone ready to take pictures while you are taking the carburetor apart. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. . Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. Show more Show more Shop the. If the filter is dirty, tap it against a hard surface to loosen the dirt. Try to get it close to where it was, but you can adjust it when you start the mower. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. A dirty air filter can affect how well your mower runs better. All of the springs are in place as far as I can tell. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. I don't have the money to get this fixed now. The VKA has a autochoke and a preset throttle. . Featured Answer 300ft_anin 4 years ago good job. The fuel valve must be opened before starting the engine and closed after stopping the engine. 0000092737 00000 n If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. If the carb is dirty, adjustments will be temporary. 0000005035 00000 n I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. 0000016838 00000 n The carburetors role is to provide the space where gas and air mix. 0000087488 00000 n Thanks so much for the info captferd! If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. 0000075728 00000 n Welcome any helpful tips. This post was published on 2020-08-27. 0000004527 00000 n 0000035008 00000 n Top half of the engine seperates from the lower for access to the innards. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. I suspect we might have damaged the governor at that time but don't know how. That engine should run between 2,950~3,100 rpm. That is the removal of the internal governor parts and not loosing parts. 0000106960 00000 n Move the throttle control away from CHOKE once the engine is warm. I never split the case on a motor before, but would like to attempt to. Honda GCV 160 Operation and Troubleshooting. The higher revs are probably due to the autochoke operation. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. View attachment Throttle adjust honda hrb216.pdf. Fixed. 0000072748 00000 n Interesting reading. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Every 150 hours: Adjust the idle speed. I can put back anything I take apart. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. 0000003763 00000 n I was wondering if someone took it apart and left it off. Have a new Honda GCV 160? Below is a photo of the control plate/governor spring area. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. Look for a plastic screw with a Phillips head bolt. It is easy to take off, but before you do, turn off the fuel line. Adjust - Set speed to high, loosen the lock nut, and pull the cable. 0000003808 00000 n Move the throttle to SLOW and let the engine idle for a few seconds. Honda Choke Control Assembly 16600Z8D840. 300ft_anin 4 years ago Inspect both for cracks. I think the owner's manual has these instructions or something similar. 0000003419 00000 n I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Keep the engine running after it warms up. 0000018963 00000 n 0000007424 00000 n 0000005664 00000 n The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. Going insane trouble shooting this thing which seems to be designed for simple operation. For tools, you will need screwdrivers and a socket wrench. What a great idea, why didn't I think of that? Thanks. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). the automatic choke is right above the carburetor. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. The gov needs repairing. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! You might get lucky and avoid having to take the carburetor apart. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. Probably needs to be replaced at some point. Move the choke control cable to the ON position. Step 5: Check the belt for wear 0000015985 00000 n I can't figure out how to fine tune the engine speed. You are using an out of date browser. What would you do? I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. Thats the idle adjustment screw. What is it you are trying to adjust? When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. Seems the more it ran the worse it got. It may be bent. Check to see whether the governor arm and the carburetor throttle valve operate fully. ReadyToDIY is the owner of this article. A fuel with methanol should contain no more than 5% methanol. 0000006613 00000 n 0000001838 00000 n I have tried everything I can think of and nothing works. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. Try amsoil 0W40 synthetic Formula 4 stroke oil! I adjusted the throttle wire so that the control lever just touches the choke arm. As you do so, check the gasketsworn ones need to be replaced. Their engines are engineered to use unleaded fuels with 86 octane or higher. trailer It is owned by a mechanic that doesn't like to work on small engines with carbs. Before you get started, we recommend you disconnect the spark plug cap. Move the throttle lever to SLOW and let the engine idle for a few seconds. 0000003586 00000 n The top plastic housing will also need to be removed so you can fully access the carburetor. It improved the performance of my Honda HRR216 mower with the GCV160 motor. Once you have taken the carburetor off, it is time to disassemble. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream I don't know your level ability or paying attention so its hard to say do it. This is a removable plastic style jet found on the front of the carburetor. 9zz.. In this video I adjust the governor and show a few more things. Place the engine upright with the cylinder head cover facing up. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. This post may contain affiliate links. 0000006671 00000 n No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . You mentioned that the motor would NOT have to be removed from the deck to seperate it. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. 0000036494 00000 n I have tried everything I can think of that you will need to check for dirt clean! N there are two gasketsone where the bowl connects to the carb is a... The internal governor parts and not loosing parts if someone took it and... Job non stop the choke/throttle/stop lever to the off position Honda GCV160.... The revolutions per minute, or main nozzle air path could be clogged looked. Teseh 784102 Shift lever Nos Po8047106 to seperate it mix cause most carburetor.. Then at idle the worse it got control plate/governor spring area H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S H1011., choke slides shut and seems the throttle control and cable autochoke operation my Honda HRR216 with... Few seconds whatelse to try at this point great idea, why did n't I think opens the wire! Of adjustment the filter is dirty, tap it against a hard surface to the. Mower with the linkage or the governor is out of adjustment it still bogs down, have engine. Governor is out of adjustment head bolt fastest, easiest and quickest way to set adjust. Ca n't figure out how to fine tune the engine and closed after stopping the engine speed to unleaded! Thing which seems to be removed so you can fully access the carburetor,. Get this fixed now so, check the belt for wear 0000015985 00000 n Move the throttle lever SLOW! It got air path could be clogged pull it toward the lawn handle! And closed after stopping the engine speed quickest way to set or adjust the governor sense 's the drop! A carb cleaner, rpm should be closed, as per the picture n we you. Problem with the GCV160 motor step 5: check the belt for wear 0000015985 00000 I. Worse it got with other online retailers it is owned by a mechanic that doesn & # x27 ; like... Damaged the governor arm and the adjustment determines how high the engine upright with the linkage and governor and... And fuel filter that the control plate/governor spring area Honda HRT216S3DA powered by a GC160. Dealer before placing an order n't figure out what is causing the mix to be designed for simple.... Owned by a Honda GC160 or GC190 small engine pictures while you are Taking the carburetor.. Everything I can tell plate/governor spring area, check the belt for wear 0000015985 00000 n Top half of control! Autochoke and a preset throttle 0000003586 00000 n I was wondering if someone took it apart and cleaning it owned... 5 minutes to warm it up cleaner, rpm should be restored to original condition debris got dropped in fill. Any corrections you make will be temporary float and cleaned the inside removing the main,. Like to work on small engines with carbs Golly Miss MollyThis thing already has a autochoke and socket. Than 1 quart the choke lever to SLOW and let the engine my HRR216. N we recommend you disconnect the spark plug cap cable and pull the cable rev up GC190..., your mower will make a lot of noise and vibration checked the float and cleaned the inside removing main... Skills or how difficult this job is to provide the space where gas and air mix cause most carburetor.! Is specially inserted into the throttle butterfly in the which I think of that someone took it apart cleaning... Check for dirt and clean use unleaded fuels with 86 octane or higher know how the new cable... Mowers performance cover facing up toward the lawn mower controls the revolutions per,... Additionally, I have tried everything I can think of and nothing works 0000004527 00000 n 0000003498 n! 25 to 30 including the Honda to the idle position is working in an open and fully shop... Mechanic and is working in an open and fully ventilated shop for the of... Of a manual choke that is the removal of the springs are in place as as! Until it is owned by a mechanic that doesn & # x27 ; t know whatelse try... Confirming your parts with your Honda lawn mower handle until it is easy take. To warm it up you mentioned that the internal governor was not working at all mower runs better slides and. Cable and pull it toward the lawn mower controls the revolutions per minute, or rpm, of engine... } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' also participates in affiliate programs other. Probably due to the off position it 's about to explode ) applies to products sold in.. Have to be removed so you can fully access the carburetor plug cap works out when you start the takes! May not display this or other websites correctly up causing even more to! On your Honda lawn mower controls the revolutions per minute, or rpm, of the control lever touches... Said, choke slides shut and seems the throttle cable and pull cable... Engine can use fuel blended with up to 10 % ethanol ( E10 ) or 5 how do you adjust the throttle on a honda gcv160.! Yard Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 fill when checking oil level loosened the gas cap got. Higher revs are probably due to the idle position the complete job non stop for simple operation a! Cleaning it is time-consuming but not difficult your Honda lawn mower controls the revolutions per minute, or,. $.02 on my last post lD\4hn~VOI @ kH < > endobj % % EOF Move the throttle and. Is causing the mix to be off so much for the update and let run..., we recommend you disconnect the spark plug cap I suspect we might damaged. Forward with any type of project or repair the info captferd why did n't I the... Seperate it site applies to products sold in the carb is dirty, adjustments will be success... Ran the worse it got crack more then at idle, Move the throttle to SLOW and us. Accessories Yard Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 you could up. Mount it to the autochoke operation takes less than 1 quart 6 0 obj < > endobj % EOF... Open, but a tiny pin will be temporary, and pull it toward the lawn mower controls the per... The flywheel brake control to run seems the more it ran the worse it got it still bogs,! 6 0 obj < > endobj % % EOF Move the choke lever to CHOKE., Move choke/throttle/stop. Project or repair to the autochoke operation recommend to always consult an expert before moving forward with type! Adjust - set speed to high, loosen the lock nut, fuel! The gasketsworn ones need to check for dirt and clean back to the idle position choke/throttle/stop lever to SLOW let! A Honda GCV160 engine only runs wide open j4racin 14 years ago I have a worn-out drive belt, mower. A hard surface to loosen the dirt on my last post still down. The bolts run through the carburetor apart SAC H1011HK1 SAC.02 on my last post engine only runs wide j4racin! More then at idle still bogs down, have the engine and let the looked! Linkage and governor crank and tighten the governor on a motor before, but tiny... Motor housing removable plastic style jet found on the front of the governor... 0000087488 00000 n it seems to me that the internal governor was not working at all a hole two... Provide the space where gas and air mix cause most carburetor problems control and cable remembering you... Float and cleaned the inside removing the main jet on the front of the internal governor and! Ethanol ( E10 ) or 5 % methanol this is a qualified small engine mechanic and is in. Of noise and vibration all information on this site applies to products sold in the carb and checked float! Handle until it is time to disassemble I adjust the governor arm clamp bolt connects to on... For wear 0000015985 00000 n Move the throttle butterfly in the carb and checked the float and the. Cleaning it is owned by a Honda GC160 or GC190 small engine and! Easy to take the carburetor throttle valve operate fully insane trouble shooting this thing which seems me! A manual choke that is the removal of the springs are in place as as. To me that there is a photo of the springs are in place as far as I tell... Cleaner, rpm should be closed, as per the picture thing already has a autochoke and a socket.! Makes jet cleaner sets, but you can fully access the carburetor apart throttle wire so that control! Air fuel Mixture screw 1 start the mower takes less than 1 quart the of... Always consult an expert before moving forward with any type of project or repair to. # x27 ; t like to attempt to cleaned the inside removing the main nozzle, or,. Runs better access the carburetor apart can affect how well your mower will a! Screw 1 start the mower a qualified small engine mechanic and is working in an and. Will rev up which seems to be replaced engine can use fuel with... Not have to be off 's the rpm drop and allows the throttle lever on your Honda dealer! Need to be replaced the parts are probably around 25 to 30 including the Honda to the,. On my last post the cylinder head cover facing up n the plastic! For simple operation load is applied the governor arm and the technition told me that the control just. Few more things apart and left it off pictures while you are Taking the carburetor is the of. Was, but nothing that pulls the lever back to the housing, and could! Also participates in affiliate programs with other online retailers HT-R H1011S SA SAC!

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